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Single line Automatic Shrink Wrapping Machine with Collator – AmarPack Machines Pvt Ltd

Automatic Web Sealer With Shrink Wrapping Machine with Collator for Bottles (Single Line) - APSTW - 160

Overview – Fully Automatic Bottle Packaging Solution for High-Volume Production

The Single Line Automatic  Shrink Wrapping Machine with Collator for Bottles (Single Line) – APSTW-160 by AmarPack Machines Pvt Ltd is a high-speed, fully automated packaging solution engineered for precise grouping, sealing, and shrink wrapping of bottles across diverse industries. Designed to handle multiple bottle sizes and configurations, this advanced system is ideal for packaged water, soft drinks, juices, syrups, cosmetics, and bottled food products.

Equipped with an integrated multilane collator, the machine automatically arranges bottles into uniform pack formations before shrink wrapping, eliminating manual intervention and ensuring consistent pack quality. When paired with a high-performance shrink tunnel, it delivers tight, wrinkle-free shrink finishes that enhance shelf appeal, improve load stability, and protect products during transportation and storage.

Manufactured in India under strict quality systems and CE-compliant safety standards, this automatic shrink wrapping machine is trusted by pharmaceutical companies, beverage plants, FMCG manufacturers, and contract packaging units seeking higher throughput, lower labor dependency, and a faster return on investment.

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Key Features of the Automatic Shrink Wrapping Machine with Collator

  1. Integrated Multilane Collator System: Automatically aligns and groups bottles into precise configurations, ensuring uniform pack formation and eliminating manual bottle arrangement.
  2. High-Speed Automatic Operation: Available in multiple speed configurations, this machine supports continuous, high-output production environments with consistent performance.
  3. Heavy-Duty Industrial Construction: Built with robust materials and precision-engineered components to withstand round-the-clock industrial operation with minimal maintenance.
  4. Side Sealer / Over Wrapping System: Delivers strong, secure seals that maintain pack integrity and ensure professional-grade shrink wrapping results.
  5. Compatible with High-Performance Shrink Tunnels: Works seamlessly with steam or hot-air shrink tunnels to produce tight, smooth, and visually appealing shrink packs.
  6. Flexible Conveyor Integration: Infeed and collection conveyors available in LHS, INLINE, RHS, and curved configurations, allowing easy integration into existing production layouts.

Technical Specifications – Automatic Shrink Wrapping Machine with Collator for Bottles

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Specification Parameter Technical Detail Production Benefit
Model Throughput Options 60 / 90 / 120 / 150 / 200 BPM Scales seamlessly with expanding operational demand.
Bottle Compatibility PET, Glass, HDPE (Water, Juices, Syrups, Cosmetics) Versatile execution across multiple product lines.
Collator System Automated Multilane Servo / Pneumatic Collator Guarantees exact pack geometry and continuous flow.
Tray / Board Infeed Optional Automated Tray Loader Enhances pack structural support for heavy transport loads.
Safety Standards CE-Compliant Interlocks & E-Stop Architecture Provides robust operator protection and operational compliance.
Conveyor Configuration LHS / INLINE / RHS / Curved Modular Belting Fits compactly within custom factory footprints.
Film Compatibility LDPE / Polyolefin (POF) Shrink Films Delivers cost-effective, high-clarity shrink wraps.

Applications – Automatic Bottle Shrink Wrapping Across Industries

  1. Pharmaceutical Industry: High-speed, tamper-evident multipack wrapping for liquid medicine bottles, syrups, and hygienic glass/PET containers.
  2. Food & Beverage Industry: Secure, transport-ready bundling for packaged drinking water, carbonated soft drinks, juices, and dairy drinks.
  3. Cosmetics & Personal Care: Sleek, retail-ready shrink bundling for shampoo bottles, hand sanitizers, lotions, and specialized cosmetic jars.
  4. FMCG & Industrial Goods: Uniform bulk-packaging solutions designed to streamline warehouse stacking and logistics distribution.

Comparison Of Semi-Automatic vs Automatic Web Sealer with Shrink Tunnel

Decision Factor Single Line Automatic Web Sealer (APSTW-160) Four Line Automatic Web Sealer (APSTW-200)
Ideal Production Scale Small to medium-scale production lines Medium to large-scale, high-volume production plants
Output Capacity 6–8 packs per minute 10–12 packs per minute
Line Configuration Single bottle flow line Four parallel bottle lines (inline feed)
Suitable Products Water, beverages, FMCG bottle multipacks High-volume beverage & mineral water bottling lines
Automation Level Fully automatic with controlled throughput High-speed fully automatic servo-driven system
Shrink Tunnel Type Medium-duty tunnel with integrated cooling zone Heavy-duty APST-300 tunnel with digital temperature control
Power Consumption Approx. 24 kW (Combined System) Approx. 32 kW (Web Sealer + Heavy Duty Tunnel)
Manpower Requirement Single operator monitoring Minimal operator supervision for high throughput
Best For Facilities upgrading from semi-automatic systems Plants maximizing daily dispatch speed and ROI

Need help choosing the right model? Our engineering team provides free consultation to help you select the perfect shrink wrapping machine based on your product size, production capacity, and automation needs.

Why Choose the Automatic Shrink Wrapping Machine with Collator for Bottles?

  1. Maximum Operational Efficiency: Fully automated bottle grouping, wrapping, and sealing dramatically cut labor overhead and throughput bottlenecks.
  2. High-Speed & Consistent Output: Maintains continuous high-output packaging cycles with repeatable seal strength and wrap tension.
  3. Customizable Configurations: Modular infeed, side-sealing parameters, and collating matrix patterns adapt to varying container profiles.
  4. Reduced Material & Operational Costs: Precision film feeding mechanisms minimize film scrap, product rework, and energy loss.
  5. Retail-Ready Product Presentation: Creates tight, pristine shrink bundles that elevate brand visibility on retail shelves.

High-Speed Automatic Web Sealer with Shrink Tunnel for Bottles – Built for Modern Production Lines

The Automatic Web Sealer with Shrink Wrapping Machine with Collator for Bottles is a cutting-edge solution designed to automate bottle grouping, sealing, and shrink wrapping with unmatched speed and accuracy. Its intelligent collator system ensures precise bottle arrangement, making it ideal for water, juice, soft drink, energy drink, and pharmaceutical packaging lines.

As a leading shrink wrapping machine manufacturer in India, AmarPack Machines Pvt Ltd delivers reliable, high-performance shrink packaging equipment that helps facilities scale production while maintaining consistent package quality. Businesses evaluating automatic shrink wrapping machine cost or ROI will find this model to be a durable, cost-efficient long-term asset.

Related Packaging Machines

For complete packaging line automation, explore our complementary systems:

  1. Steam Heat Shrink Tunnel Machine: High-performance thermal shrink solution for contoured bottles.

  2. Automatic Liquid Filling & Capping Line: Integrated liquid dosing and container sealing machinery.

  3. L-Sealer with Shrink Tunnel: Versatile sealing solution designed for varied product shapes and boxed goods.

Why AmarPack Is India’s Trusted Automatic Shrink Wrapping Machine Manufacturer

ISO 9001:2015 & CE Certified Manufacturing

AmarPack operates under ISO 9001:2015 quality management standards and CE-certified production guidelines, ensuring every machine meets stringent international performance and safety standards.

24/7 Technical Support & Field Service

We provide nationwide technical coverage, quick-response engineering support, and rapid spare-parts supply to ensure continuous operation and minimal line downtime.

27+ Years of Packaging Engineering Expertise

With over 27 years of specialization in thermal shrink tunnels and automated packaging systems, AmarPack has successfully deployed 1,000+ installations across India and international markets.

Trusted by 120+ industrial clients with a 4.8/5 satisfaction rating.

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FAQs – Automatic Web Sealer With Shrink Tunnel

1. What is a Single Line Automatic Shrink Wrapping Machine with Collator?

A Single Line Automatic Shrink Wrapping Machine with Collator is a fully automated packaging system that groups bottles into predefined pack patterns, seals them using a web sealer, and shrink wraps them through a heat tunnel. It is designed for medium-volume production lines requiring consistent, transport-safe bottle multipacks.

2. Which industries use the APSTW-160 Automatic Web Sealer?

he APSTW-160 is widely used in: Packaged drinking water Soft drinks and beverages Juice and dairy products Pharmaceutical syrups Cosmetics and personal care FMCG manufacturing It is ideal for manufacturers looking to automate bottle bundling and shrink wrapping.

3. What bottle types can this machine handle?

The machine is compatible with various bottle materials and shapes, including: PET bottles HDPE bottles Glass bottles Cosmetic containers Syrup bottles Beverage bottles The integrated collator automatically aligns bottles before shrink wrapping for accurate pack formation.

4. What production speed does the APSTW-160 offer?

The Single Line Automatic Web Sealer typically delivers 6–8 shrink-wrapped bottle packs per minute, depending on bottle size, pack configuration, and film type. Multiple throughput configurations are also available to match different production requirements.

5. Which shrink films are compatible with this machine?

The APSTW-160 supports industrial shrink films such as: LDPE Shrink Film Polyolefin (POF) Shrink Film These films provide strong, transparent, and tamper-evident packaging suitable for transportation and retail display.

Proven Success & Industry Expertise

The Automatic Web Sealer with Shrink Tunnel Machine is a heavy-duty packaging solution trusted by leading manufacturers across India for consistent, secure, and transport-safe shrink wrapping of bottles, cartons, and bundled products. Engineered for intensive production environments, real-world installations consistently yield higher dispatch throughput, uniform seal strength, wrinkle-free shrink finishes, and reduced film waste.

Backed by 27+ years of manufacturing leadership, AmarPack Machines Pvt Ltd builds automatic web sealers and shrink tunnels compliant with global safety standards. Trusted by premier beverage brands, pharmaceutical plants, and FMCG processors, AmarPack continues to set industry benchmarks for packaging automation speed, reliability, and long-term durability.

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