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GST No: 27AACCA8775E1Z7
The Four Line Automatic Web Sealer with Shrink Wrapping Machine with Collator for Bottles – APSTW – 200 by AmarPack Machines Pvt Ltd is an industrial-grade, high-performance packaging system designed for mass production lines. Engineered for maximum throughput, this machine utilizes a multi-lane collating system to group and shrink wrap bottles at speeds significantly higher than single-line alternatives.
Designed for heavy-duty operations, the APSTW-200 is the ultimate solution for large-scale beverage manufacturers. It seamlessly handles packaged drinking water, carbonated soft drinks, juices, energy drinks, and dairy products, creating tight, transport-ready multipacks with full four-side sealing integrity.
Equipped with advanced servo-controlled mechanisms and a four-lane input system, this machine automatically arranges bottles into 3×4, 4×6, or custom matrix formats before sealing. When synchronized with our heavy-duty shrink tunnel, it ensures a premium, wrinkle-free finish that guarantees load stability during logistics and enhances brand visibility on retail shelves.
High-Speed Multi-Lane Collator: Features a 4-lane infeed system that drastically increases bottle grouping speed, effectively doubling or tripling the output of standard machines.
Four-Line Sealing Technology: Provides complete enclosure of the pack (unlike standard sleeve wrappers), ensuring higher hygiene standards and better tamper resistance.
Servo-Driven Accuracy: Utilizes advanced servo motors for precise film feeding and cutting, minimizing film wastage and ensuring consistent seal strength.
Heavy-Duty Construction: Built with a reinforced steel frame to withstand 24/7 continuous operation in demanding industrial environments.
User-Friendly HMI Touchscreen: Allows operators to easily change pack formats, adjust temperatures, and monitor production speeds with an intuitive interface.
Universal Bottle Compatibility: Easily adjustable guides support various bottle shapes (round, square, oval) and materials (PET, Glass, HDPE).
| Parameter | Technical Specification | Benefits |
|---|---|---|
| Sealing System | 28” front sealing arm with continuous heated Teflon-coated knife (32”) | Ensures strong, uniform seals for high-speed, continuous operation |
| Sealing Type | Web sealing (2 film rolls, sides open) | Ideal for bottle multipacks and large bundle shrink wrapping |
| Production Output | 10–12 packs per minute | Suitable for medium to high-volume production lines |
| Infeed Conveyor | SS 304 inline automatic conveyor (Four Line) | Corrosion-resistant, food & pharma-grade material for continuous use |
| Pneumatic System | Genetics make cylinders, solenoid valves, FRL set | Stable sealing pressure and reliable long-term performance |
| Air Requirement | 7–8 kg/cm², 15 CFM @ constant pressure | Ensures consistent pneumatic response at high speed |
| Control System | PLC + VFD (Delta), Siemens MCB & contactors, HMI interface | Precise machine control, speed regulation, and diagnostics |
| Tunnel Chamber Size | 72” heating zone, 24” × 14” opening | Accommodates large bottle bundles and multipacks |
| Heating System | 12 stainless steel fin-type heaters, total 14 kW | Uniform heat distribution with energy efficiency |
| Temperature Control | Digital controller (Multispan), 0–250°C | Accurate thermal control for film safety and finish quality |
| Drive & Motors | 1 HP main motor with gearbox, AC blower motors (2800 RPM) | Stable conveyor motion and effective heat circulation |
| Cooling System | Exit cooling fan with extended conveyor | Improves film setting and pack rigidity post-shrink |
| Machine Construction | MS fabricated body, powder-coated, SS conveyors | Long service life in demanding industrial environments |
Beverage Industry: Essential for high-speed bottling plants producing water, soda, and energy drinks requiring 24-pack or 12-pack bundles.
Dairy & Liquid Foods: Ideal for multipacking milk bottles, flavored milk, and liquid yogurt containers in secure, hygienic wraps.
Breweries & Distilleries: Provides sturdy, transport-safe packaging for glass bottles and cans, preventing breakage during transit.
Pharmaceutical & Chemical: Used for bulk bundling of sanitizer bottles, cleaning agents, and pharmaceutical liquids where pack integrity is critical.
| Decision Factor | Single Line Automatic Web Sealer (APSTW - 160) | Four Line Automatic Web Sealer (APSTW - 200) |
|---|---|---|
| Ideal Production Scale | Small to medium-scale production | Medium to large-scale, high-volume production |
| Output Capacity | 6-8 packs per minute | 10–12 packs per minute |
| Line Configuration | Single bottle flow line | Four parallel bottle lines (inline) |
| Suitable Products | Water, beverages, FMCG bottle multipacks | Water, beverages, FMCG bottle multipacks |
| Automation Level | Fully automatic with controlled throughput | High-speed fully automatic system |
| Shrink Tunnel Type | Medium-duty tunnel with cooling zone | Heavy-duty APST-300 tunnel with servo control |
| Power Consumption | Approx. 24 kW | Approx. 32 kW (Web Sealer + Tunnel) |
| Manpower Requirement | Low operator involvement | Minimal manpower for high throughput |
| Best For | Businesses upgrading from semi-automatic systems | Factories targeting maximum output & faster ROI |
Unmatched Productivity: The multi-lane design eliminates bottlenecks, allowing your packaging line to keep up with high-speed fillers.
Material Savings: Advanced sensors minimize film tails and waste, reducing consumable costs by up to 15% annually.
Superior Load Stability: The tight four-side seal creates a rigid pack that stacks better on pallets, reducing transit damage.
Labor Reduction: Fully automated operation from infeed to discharge requires minimal human supervision, lowering labor costs.
Future-Proof Scalability: Built to handle current demand and scalable for future production increases.
The APSTW – 200 Four Line Automatic Web Sealer represents the pinnacle of bottle packaging automation. Unlike standard web sealers, this machine offers the dual advantage of multi-track collation for speed and four-side sealing for premium pack quality. It is specifically engineered for businesses that have outgrown standard packaging speeds and need a solution that works flawlessly around the clock.
As a premier shrink wrapping machine manufacturer in India, AmarPack Machines Pvt Ltd ensures that the APSTW-200 delivers a rapid Return on Investment (ROI) through reduced downtime, lower maintenance needs, and higher output efficiency. Whether you are packaging PET bottles or glass jars, this machine delivers a retail-ready finish every time.
Automatic Liquid Filling & Capping Line – The perfect upstream partner for the APSTW-200.
AmarPack operates with ISO 9001:2015 and CE-certified production, ensuring every shrink tunnel machine meets global quality, safety, and hygiene standards. Our manufacturing process follows strict testing protocols, making us a trusted automatic shrink wrapping machine manufacturer in India.
AmarPack provides round-the-clock technical support, nationwide service coverage, and quick-response engineering assistance. Whether your machine is installed in a metro or an industrial zone, our team ensures smooth operation and minimal downtime.
With over two decades of specialization in shrink tunnels and industrial packaging automation, AmarPack has delivered 1000+ successful installations across India and overseas. Our machines are known for stable performance, long service life, and dependable shrink quality.
Trusted by 120+ industrial clients with a 4.8/5 satisfaction rating.
The Four Line Automatic Web Sealer with Collator (APSTW – 200) is the preferred choice for India’s leading beverage brands. By automating the complex process of grouping, sealing, and shrinking, this machine removes the most common bottleneck in production lines—manual packing.
Factories upgrading to the APSTW-200 report a 300% increase in packaging output and a significant reduction in labor costs. Whether you are running a high-speed water bottling plant or a contract packaging unit, AmarPack’s technology ensures you meet market demand with consistent, high-quality packaging.
Founded in 1998 in Mumbai, India, AmarPack Machines Pvt. Ltd. is one of India’s leading manufacturers and exporters of premium packaging machines. Read More
GST No. 27AAZCA2345J1Z6
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